ABS Custom UHF RFID Metal Tag for Asset Management
Tracking Assets in Extreme Conditions: The Power of RFID Metal Tags
In environments where standard tracking methods fail, RFID metal tags provide a robust solution. Built to endure extreme conditions, these tags overcome the signal interference caused by metal and resist high temperatures that would damage conventional tags. The result is reliable asset tracking in challenging industrial settings, enabling better inventory control, streamlined processes, and improved overall efficiency.
Understanding the Challenges and Solutions for RFID on Metal
Traditional RFID tags struggle when placed near metal because metal reflects radio waves. This reflection creates interference that disrupts communication between the tag and the RFID reader, reducing the distance from which the tag can be read. The environment could cause the device to stop reading.
RFID metal tags are engineered to solve this problem. They often include special shielding or antenna designs that minimize interference from metal surfaces. This ensures that the tag can be read accurately and reliably, even when attached directly to metal objects, which is highly required in a factory or industry environment.
Many industrial environments involve high temperatures that can damage or destroy standard RFID tags. RFID metal tags designed for high-temperature applications use materials and construction methods to withstand extreme heat without losing functionality.
Features and Applications of High-Temperature RFID Metal Tags
These specialized RFID metal tags aren’t just about surviving harsh conditions; they also offer a range of features that make them ideal for various applications.
Key features often include:
High-Temperature Resistance: Withstand temperatures up to 392°F (200°C) for extended periods.
Anti-Metal Design: Optimized for reliable performance on metal surfaces.
Long Data Storage: Retain data for 10+ years.
Durable Construction: Made from rugged materials like engineering plastics and ceramics.
IP67 Rating: Protected against dust and water immersion.
Technical Specifications
| Specification | Value |
| Frequency | 902-928 MHz, 865-868 MHz |
| Material | Engineering plastics + ceramic |
| Protocol | ISO18000-6C/EPC Class1 Gen2 |
| Chip | H3 U8 M4QT R6 U7 R6P (or custom) |
| Read Distance (Fixed) | 0-9M |
| Read Distance (Handheld) | 0-8M |
| Data Storage | More than 10 years |
| R/W Cycles | Up to 100,000 times |
| IP Grade | IP67 |
| Heat Resistance | Max 392 °F (200 °C) |
| Storage Temperature | -13 °F to 203 °F (-25 °C to 95 °C) |
| Work Temperature | -49 °F to 392 °F (-45 °C to 200 °C) |
| Size | 13.5 cm x 2.1cm x1.2cm |
| Weight | 15g |
Conclusion: Expanding the Reach of RFID
RFID metal tags are essential for extending the benefits of RFID technology into challenging environments. As industries increasingly rely on data-driven insights to optimize operations, the ability to accurately track assets in harsh conditions becomes crucial. Beyond the applications already mentioned, RFID metal tags could also be used in:
Manufacturing: Tracking tools, equipment, and work-in-progress in factories with high heat or metal contamination.
Aerospace: Managing aircraft components that are exposed to extreme temperatures and vibrations.
Healthcare: Tracking surgical instruments through sterilization processes.
By overcoming the limitations of standard RFID tags, RFID metal tags unlock new possibilities for asset management and operational efficiency across a wide range of industries. These tags continue to evolve.
Get Your Custom RFID Tags
As a leading custom RFID tag manufacturer, we craft solutions based on the unique needs of your operation. We offer a wide range of customization options, including material, size, frequency, encoding, and read distance, ensuring each RFID Tag is perfectly customized to your requirements. No matter what application you use RFID tags for, we can provide rugged, reliable RFID tags that meet the highest quality and durability standards. Here are the main ways we customize RFID tags to fit your needs.
Material Selection
Material is key for customizing RFID tags. Plastic works in harsh conditions, while softer materials suit delicate spaces. Different materials also affect signal performance. Pick what fits your use case to ensure your tags last and work reliably.
Customized Size
Size shapes usability. Small tags fit tight spaces or tiny items, while larger tags are easily read. In crowded areas, sleek tags prevent clashes. Align shape and dimension with your goods for visibility, convenience, and performance.
Frequency Requirements
Choose LF, HF, or UHF based on read range, speed, and interference. LF and HF resist metals and liquids but have shorter ranges. UHF offers an extended range yet may face signal blocks. Match frequency to your environment for reliable performance.
Reading Distance
Define the distance at which you have to read the tag. Short distances work for retail checkouts, while warehouses may need meters of coverage. Antenna design, reader settings, and power outputs affect range.Adjust these factors to capture data accurately at the distance you need.
Encode
Plan how data is stored on each tag. Some only hold an ID, while others contain detailed info. Decide if you need a simple EPC or added user memory. Ensure your chosen format works with existing software. Proper encoding streamlines processes and slashes errors.
Application Environment
Consider real-world conditions. Temperature swings, humidity, and chemicals can degrade tags. For outdoor use, opt for UV-resistant casings. In healthcare or food settings, ensure compliance with safety rules. Matching your tags to the environment maximizes their lifespan.
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Customize any RFID tags from our factory to meet your requirements.
